力矩電機與減速電機區別
力矩電機和減(jian)速電機都(dou)是(shi)應用廣泛的傳動設備,在(zai)結構、原理、規格、性能(neng)特(te)點、用途、技術參(can)數(shu)都(dou)不(bu)一樣(yang),下面詳細介紹兩(liang)種設備。
力(li)矩(ju)(ju)電(dian)(dian)機(ji)(ji)是(shi)一種極數較多(duo)的特種電(dian)(dian)機(ji)(ji),可(ke)以(yi)在電(dian)(dian)動(dong)機(ji)(ji)低速甚(shen)至堵轉(即轉子(zi)無(wu)法轉動(dong))時(shi)仍(reng)能持續運轉,不會造成電(dian)(dian)動(dong)機(ji)(ji)的損壞。而(er)在這種工(gong)作模式下,電(dian)(dian)動(dong)機(ji)(ji)可(ke)以(yi)提(ti)供穩定(ding)的力(li)矩(ju)(ju)給負載(zai)(故(gu)名為力(li)矩(ju)(ju)電(dian)(dian)動(dong)機(ji)(ji))。力(li)矩(ju)(ju)電(dian)(dian)動(dong)機(ji)(ji)也可(ke)以(yi)提(ti)供和運轉方向相反(fan)的力(li)矩(ju)(ju)(剎車力(li)矩(ju)(ju))。力(li)矩(ju)(ju)電(dian)(dian)機(ji)(ji)的軸不是(shi)以(yi)恒功率輸(shu)出動(dong)力(li)而(er)是(shi)以(yi)恒力(li)矩(ju)(ju)輸(shu)出動(dong)力(li)。
結構:
力(li)矩電(dian)(dian)(dian)動(dong)機可以(yi)(yi)視為是經過力(li)矩最佳化后(hou)的電(dian)(dian)(dian)動(dong)機。力(li)矩電(dian)(dian)(dian)動(dong)機和一般電(dian)(dian)(dian)動(dong)機的差異(yi)是允許很高的轉矩,其散熱性能(neng)也很好,因(yin)此在電(dian)(dian)(dian)動(dong)機堵(du)轉,大(da)電(dian)(dian)(dian)流輸出的條(tiao)件下也可以(yi)(yi)正常(chang)工作。
力矩電(dian)(dian)動(dong)機(ji)(ji)一般會用(yong)直流無刷電(dian)(dian)動(dong)機(ji)(ji)來設(she)計,但有(you)時(shi)也會用(yong)切(qie)換磁阻電(dian)(dian)動(dong)機(ji)(ji)、感(gan)應(ying)電(dian)(dian)動(dong)機(ji)(ji)。因為(wei)力矩電(dian)(dian)動(dong)機(ji)(ji)沒(mei)有(you)概念上(shang)的(de)標準,因此(ci)有(you)時(shi)會稱為(wei)低速電(dian)(dian)動(dong)機(ji)(ji)或(huo)是高轉矩電(dian)(dian)動(dong)機(ji)(ji)。
力(li)矩電(dian)動機(ji)結構為(wei)甜(tian)甜(tian)圈(quan)(quan)形,分為(wei)轉(zhuan)子(zi)(zi)在(zai)外(wai)(wai)圈(quan)(quan),定子(zi)(zi)在(zai)內圈(quan)(quan)的外(wai)(wai)轉(zhuan)子(zi)(zi)電(dian)動機(ji),以及定子(zi)(zi)在(zai)外(wai)(wai)圈(quan)(quan),轉(zhuan)子(zi)(zi)在(zai)內圈(quan)(quan)的內轉(zhuan)子(zi)(zi)電(dian)動機(ji)。因(yin)為(wei)相(xiang)同尺寸下,外(wai)(wai)轉(zhuan)子(zi)(zi)可(ke)以產生較大的力(li)矩,因(yin)此外(wai)(wai)轉(zhuan)子(zi)(zi)電(dian)動機(ji)比(bi)較常用(yong)。
有些力矩(ju)電(dian)(dian)(dian)動機(ji)(ji)(ji)只能(neng)在特定角度(du)范圍內工作,無法旋轉一圈,這種(zhong)力矩(ju)電(dian)(dian)(dian)動機(ji)(ji)(ji)稱(cheng)為限制角度(du)力矩(ju)電(dian)(dian)(dian)動機(ji)(ji)(ji)(limited angle torque motor)或搖擺電(dian)(dian)(dian)動機(ji)(ji)(ji)(swing motor)。也(ye)有線性(xing)電(dian)(dian)(dian)動機(ji)(ji)(ji)考慮(lv)將類似(si)力矩(ju)電(dian)(dian)(dian)動機(ji)(ji)(ji)的特性(xing)引入線性(xing)電(dian)(dian)(dian)動機(ji)(ji)(ji)中(zhong)。
分類:
力矩電(dian)機包括(kuo):直流(liu)力矩電(dian)機、交流(liu)力矩電(dian)機、和無刷直流(liu)力矩電(dian)機。它廣泛應用于(yu)機械(xie)制造(zao)、紡織、造(zao)紙、橡膠、塑料(liao)、金(jin)屬線材和電(dian)線電(dian)纜等工業(ye)中。
原理:
恒(heng)(heng)轉(zhuan)矩特性(xing)(xing)力矩電動(dong)機,能(neng)在(zai)一般較寬的(de)轉(zhuan)速范圍(wei)內,使轉(zhuan)矩基本(ben)恒(heng)(heng)定(ding),適用(yong)于(yu)轉(zhuan)速變化時(shi),要求恒(heng)(heng)定(ding)轉(zhuan)矩的(de)傳(chuan)動(dong)場(chang)合。例如(ru),印染機械中,用(yong)若干(gan)輥(gun)(gun)軸傳(chuan)送織(zhi)物時(shi),由于(yu)織(zhi)物并不(bu)卷繞(rao)在(zai)輥(gun)(gun)軸上,而只(zhi)是貼在(zai)輥(gun)(gun)軸表面上靠(kao)它來(lai)傳(chuan)動(dong),輥(gun)(gun)軸直徑是不(bu)改變的(de),這種(zhong)場(chang)合宜使用(yong)恒(heng)(heng)轉(zhuan)矩特性(xing)(xing)電動(dong)機,以保證在(zai)任何(he)速度下,轉(zhuan)矩恒(heng)(heng)定(ding),織(zhi)物的(de)張力恒(heng)(heng)定(ding)。

減速電機
減速電機是(shi)指(zhi)減(jian)速機(ji)和電(dian)機(ji)(馬達(da))的集成(cheng)體(ti)。這(zhe)種(zhong)集成(cheng)體(ti)通常也可稱(cheng)為齒輪(lun)馬達(da)或齒輪(lun)電(dian)機(ji)。通常由專(zhuan)業(ye)的減(jian)速機(ji)生產廠,進行(xing)集成(cheng)組裝好后,與電(dian)機(ji)一體(ti)成(cheng)套供貨。
作用:
1.降速同時提高輸出扭(niu)(niu)矩,扭(niu)(niu)矩輸出比例按(an)電機(ji)輸出乘(cheng)減(jian)速比,但要(yao)注意不能超出減(jian)速機(ji)額定扭(niu)(niu)矩。
2.降速同時降低(di)了負(fu)載(zai)的慣量(liang)(liang),慣量(liang)(liang)的減(jian)少為減(jian)速比的平方。大家可以看一(yi)(yi)下一(yi)(yi)般(ban)電機都(dou)有一(yi)(yi)個慣量(liang)(liang)數(shu)值。
原理:
齒(chi)輪減(jian)速(su)(su)電(dian)機一般是通(tong)過把(ba)電(dian)動機、內燃(ran)機或其他高速(su)(su)運轉(zhuan)(zhuan)的(de)(de)(de)(de)動力通(tong)過齒(chi)輪減(jian)速(su)(su)機(或減(jian)速(su)(su)箱(xiang))輸入軸上的(de)(de)(de)(de)小齒(chi)輪帶動大(da)齒(chi)輪達(da)到一定的(de)(de)(de)(de)減(jian)速(su)(su)目的(de)(de)(de)(de),再采用(yong)多級(ji)這樣(yang)的(de)(de)(de)(de)結構(gou),就(jiu)(jiu)可以大(da)大(da)降低轉(zhuan)(zhuan)速(su)(su)從而增加減(jian)速(su)(su)電(dian)機的(de)(de)(de)(de)輸出扭力。其核心“增力減(jian)速(su)(su)”作用(yong)是利用(yong)各級(ji)齒(chi)輪傳動來達(da)到降速(su)(su)的(de)(de)(de)(de)目的(de)(de)(de)(de),減(jian)速(su)(su)器就(jiu)(jiu)是由各級(ji)齒(chi)輪副組成。
分類:
按照傳動類型(xing)可分(fen)為(wei)齒輪減速電(dian)(dian)機(ji)、蝸桿減速電(dian)(dian)機(ji)和行星齒輪減速電(dian)(dian)機(ji);
按照(zhao)傳動級(ji)數不(bu)同可分為(wei)單級(ji)和多級(ji)減速電機;
按(an)照齒(chi)輪(lun)形狀可分為圓柱齒(chi)輪(lun)減(jian)速(su)電機(ji)、圓錐(zhui)齒(chi)輪(lun)減(jian)速(su)電機(ji)和圓錐(zhui)-圓柱齒(chi)輪(lun)減(jian)速(su)電機(ji);
按(an)照傳動的布置形式(shi)(shi)又可分(fen)(fen)為(wei)展(zhan)開式(shi)(shi)減速電(dian)機(ji)、分(fen)(fen)流式(shi)(shi)減速電(dian)機(ji)和同軸式(shi)(shi)減速電(dian)機(ji)。
按(an)照驅動電機(ji)(ji)可分為直(zhi)流減速(su)機(ji)(ji)、步進(jin)減速(su)機(ji)(ji)、空心杯減速(su)機(ji)(ji)、伺服減速(su)機(ji)(ji)等;